WOOD-SKIN, from rigidity to flexibility: enhancing complex geometries through advanced computational workflows and material centered fabrication methods.

Giulio Masotti – CEO and co-founder of WOOD-SKIN S.r.l., Milan, Italy
Francesco Polvi – Researcher and Lead Computational Designer at WOOD-SKIN S.r.l., Milan, Italy

WOOD-SKIN leverages computational algorithms at all stages of the design process, from the conceptualisation of nature-inspired geometries to optimisation and digitally-controlled fabrication. The apparent randomness found in nature is translated into WOOD-SKIN’s products through tailored design and manufacturing solutions that maintain functionality and ease of assembly. This material design thinking also allows for the integration of additional elements, like lighting and MEP.

The organic forms, which are central to the aesthetics and spatial impact of the project, emphasise the three-dimensionality of the design. While these forms are the most prominent feature of the final work, the underlying computational workflow is equally crucial, using key topological and geometrical data from the digital model in order to complexify the 3D shape, while maintaining its developability. By prioritising developability, the fabrication process is significantly simplified, allowing the use of 3-axis milling on flat surfaces. The panels are composed of an ultra-thin mesh sandwiched between two rigid layers. After fabrication, the mesh acts as a hinge, transforming the panels from rigid to flexible, allowing them to adapt and form the desired complex geometry. The computational design thinking process for manufacturing ensures fabrication and packing efficiency, reducing material waste and facilitating more sustainable transportation.
A key example is 4300 Wilson, where advanced computational workflows and nature-inspired shapes merge to bridge the gap between digital and physical reality.